Improvement of Surface Roughness on ABS 400 Polymer Using Design of Experiments (DOE)

Author:

Horvath Daniel1,Noorani Rafiq1,Mendelson Mel1

Affiliation:

1. Loyola Marymount University

Abstract

The objective of this research was to find the best combination of factor levels that minimized the surface roughness of prototyped samples from Fused Deposition Modeling (FDM). Two sets of experiments were conducted for that purpose; a two-level three-factor full factorial experiment and a three-level two-factor full factorial experiment. The parameters chosen for this research were model temperature, layer thickness and part fill style. The results obtained from both experiments were compared and analyzed in order to determine the best combination of factors that minimized the surface roughness of the specimens. The significant factors, their interactions and the optimum setting are presented in this paper

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference7 articles.

1. R. Noorani. Rapid Prototyping - Principles and Applications, John Wiley & Sons, Hoboken, NJ, (2006).

2. R. Noorani, B. Fritz, P. Gerencher, M. Mendelson, 0. Es-Said, and S. Dorman: Impact of Rapid Prototyping on Product Development, Proceedings of the International Conference on Manufacturing Automation, Hong Kong, (1997).

3. S. Ashley: Rapid Prototyping is Coming of Age, Mechanical Engineering, (1995).

4. C.C. Kai. and K.F. Leong: Rapid Prototyping: Principles and Applications in Manufacturing, John Wiley & Sons, Singapore, (1997).

5. Y. Kanaoka, P. Kazi, S. Petrosian, C. James, M. Mendelson and R. Noorani, Design of Experiments for the Fused Deposition Modeling Process., International Conference on Quality and Reliability, RMIT University, Melbourne, Australia, August 26-30, 2002, Published in the proceedings.

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