Determination of Optimum Process Parameters in Gas-Assisted Injection Molding

Author:

Zi Ke Ming1,Chen Li Heng2

Affiliation:

1. Huaihai Institute of Technology

2. Chinese Academy of Sciences

Abstract

With finite element analysis software Moldflow, numerical simulation and studies about FM truck roof handle were conducted on gas-assisted injection molding process. The influences of melt pre-injection shot, gas pressure, delay time and melt temperature were observed by using multi-factor orthogonal experimental method. According to the analysis of the factors' impact on evaluation index, the optimized parameter combination is obtained. Therefore the optimization design of technological parameters is done. The results show that during the gas-assisted injection molding, optimum pre-injection shot is 94%,gas pressure is 15MPa,delay time is 0.5s,melt temperature is 240 oC. This study provided a more practical approach for the gas-assisted injection molding process optimization.

Publisher

Trans Tech Publications, Ltd.

Reference10 articles.

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2. Jack A very. editor. Weimin Yang, Yumei Ding, etc. Gas-assisted injection molding principle and application . Beijing chemical industry press. (2003).

3. Jicai Liang, Yi Li, Xiaoming LI, Peifu Fu, Gas auxiliary plastic products lag the formation and evidence defects prevention. Natural sciences journal of JILIN university. 2002. vol. 32(2): pp.83-86.

4. Yanxing Song, et al. Moldflow / MPI Liu Biao in the injection molding analysis. CAD / CAM and manufacturing information. 2003. (10): pp.36-37.

5. Fuda Wu, Jicai Liang, Yi Li, Peifu, Fu. Gas-assisted molding exponential relationship between delay time and gas research. Jilin University (Engineering Science). 2004. vol. 32 (2): pp.268-271.

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