A New Control Scheme for Sealing System in Continuous Motion Form/Fill/Seal Packaging Machines

Author:

Song Guo Zhi1,Liu Yin Gui2,Liu Ming Zhe2

Affiliation:

1. Tianjin University

2. Tianjin Fuhang Instrument New-Tech Industry Co. Ltd.

Abstract

It has been proved through the extensive study of continuous Form/Fill/Seal packaging machine that the outlook and final quality of the formed bags are largely dependent on the accurate synchronisation of vertical and horizontal sealing subsystems. In this paper, we first investigate synchronisation problem existed in the sealing system of traditional continuous F/F/S packaging machine which is mainly due to the mechanical non-constant transmission system used in the current continuous F/F/S packaging machine. A new control scheme is then proposed to address this problem in which the driving of the horizontal and vertical sealing has been made into independent but connected subsystems and controlled by separate control modules. We discuss the mathematical model and physical design in which the mechanical transmission part is discarded therefore simplifies the whole design of the machine. The new control scheme has been testified in several industrial applications with excellent performance result.

Publisher

Trans Tech Publications, Ltd.

Reference6 articles.

1. Survival of the Fittest, Fastest and Most Flexible: How Integrated Architecture Boosts Packaging Productivity, White Paper, Rockwell Automation, USA (2004).

2. G. Peng, Design principles of automatic packaging machine, Xian Science and Technology Press, Xian, (1983).

3. Y. Liu, S. Xu, G. Song, M. Liu and H. Qi, Improving Horizontal and Vertical Sealing Systems in Continuous Automatic Form/Fill/Seal Machines by Electronic Control, IEEE Symposium on Industrial Electronics and Applications, Kuala Lumpur, Malaysia, October , (2009).

4. X. Song, Continuous cutting and tracking control system and method for packaging film, National Patent No. 011343567, (2004).

5. Y. Liu, Continuous automatic Form/Fill/Seal machine pouch forming and optical tag tracking seal and cut control, National Patent No. 200810052767. 3, (2008).

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