Damage Mechanisms of Initiating Micro-Pitting on 42CrMo4 Hardened and Tempered Steel

Author:

D'Errico Fabrizio1,Boniardi Marco1,Barella Silvia1,Cincera Silvia1

Affiliation:

1. Politecnico Di Milano

Abstract

A deep comprehension of the damage mechanisms involved in contact fatigue should optimize material and heat treatment choice for a specific application. In this work rolling disc-on-disc contact fatigue tests have been performed on a hardened and tempered UNI EN 42CrMo4 . The adopted test method creates the best conditions in order to develop micro-pitting on disc surface. Extensive micro-fractographic examinations have been carried out, on the damaged surfaces, through a scanning electronic microscope (SEM). For this steel, loaded with Hertzian pressure of 1000 MPa, the failure mode is always micro-pitting which begins at the surface, and it is not a sub-superficial damaging. If micro-pits develop, they will coalesce in larger craters. By this way, the probability that micropitting will degenerate into sub-superficial destructive pitting is very high.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference5 articles.

1. T.A. Storalski, in: Tribology in machine design, edited by Buttherworth-Heinemann, Oxford (1990).

2. M. Boniardi, F. D'Errico and C. Tagliabue: Engineering Failure Analysis, Vol. 13 (2006), p.312.

3. J.P. Sheehan, M. Howes: The effect of case carbon content and heat treatment on pitting fatigue of 8620 steel (SAE 720268, USA 1972).

4. D.I. Fletcher, J.H. Beynon: Journal of Testing & Evaluation, Vol. 28 n°4 (2000).

5. Irwin J.D., in: Mechanical Engineer's Handbook, edited by Academic Press, San Diego (2001).

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