Design of Ultrasonic Horn for Grinding Using Finite Element Method

Author:

Choi Young Jae1,Park Kyung Hee2,Hong Yun Hyuck1,Kim Kyeong Tae2,Lee Seok Woo2,Choi Hon Jong1

Affiliation:

1. Korea Institute of Industrial Technology

2. Korea Institute of Industrial Technology (KITECH)

Abstract

In this paper, a ultrasonic horn, which can vibrate longitudinally with a frequency of 20㎑, was designed using finite element method (FEM). And the ultrasonic horn was fabricated for ultrasonic assisted grinding. To evaluate machining performance of the fabricated ultrasonic horn, grinding test was conducted on alumina ceramic (Al2O3). In the grinding test, grinding forces was measured and compared between the conventional grinding and the ultrasonic assisted grinding. The results showed that the grinding force in the ultrasonic grinding was lowered than the conventional grindign by 3~20%.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Reference14 articles.

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2. Javad Akbari, Hassan Borzoie, Mohammad Hossein Mamduhi, Study on Ultrasonic Vibration Effects on Grinding Process of Alumina Ceramic (Al2O3), World Academy of Science, Engineering and Technology 41 (2008) 785-789.

3. P. L. Guzzo, A. H. Shinohara, A. A. Raslan, A Comparative Study on Ultrasonic Machining of Hard and Brittle Materials, J. of the Braz. Soc. of Mech. Sci. & Eng. Vol. XXVI No. 1 (2004) pp.56-61.

4. J. H. Kang A Study on an Ultrasonic Vibration Assisted Grinding for Ceramics, Transactions of the KSAE Vol. 4 No. 5 (1996) pp.37-48.

5. Na Qin, Z. J. Pei, W.L. Cong, D. M. Guo, UVAG of Brittle Materials : DoE with a Cutting Force Model, Proceedings of the 2010 Industrial Engineering Research Conference.

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