Use of FE Simulation and Servo Press Capabilities in Forming of AHSS and Aluminum Alloys

Author:

Fallahiarezoodar Ali1,Ju Long1,Altan Taylan1

Affiliation:

1. Ohio State University

Abstract

Production of light weight and crash resistant vehicles require extensive use of AHSS (DP,TRIP,TWIP) and Al alloys to form complex shapes. This paper discusses practical determination of material properties and selection of lubricants for forming AHSS using a die set, designed for deep drawing. Tests were conducted in a 300 ton servo press. Thinning at the critical area of the formed part were measured and compared with FE simulation. Prediction of temperatures in deep drawing of selected DP steels and Al alloys in servo press is also discussed.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference10 articles.

1. K. Osakada, K. Mori, T. Altan, P. Groche , Mechanical Servo Press Technology for Metal Forming, CIRP Annals – Manufacturing Technology 60 (2011) 651-672.

2. T. Altan, et al., Determination of Sheet Material Properties using Biaxial Bulge Tests, Proceedings of the 2nd Int. Conference on Accuracy in Forming Technology, Nov (2006). 13-15, Chemnitz, Germany.

3. A. Nasser, A. Yadaj, P. Pathak, T. Altan, Determination of the flow stress of five AHSS sheet materials (DP 600, DP 780, DP 780-CR, DP 780-HY and TRIP 780) using the uniaxial tensile and the biaxial Viscous Pressure Bulge (VPB) tests, Journal of Materials Processing Technology 210 (2010).

4. E. Billur, T. Altan, Determining material properties and batch-to-batch variations with bulge testing, Stamping Journal, Sep/Oct (2013) 16-17.

5. T. Mao, X. Li, T. Altan, Evaluation of Lubricants for Stamping of Al5182-O Aluminum Sheet Using Cup Drawing Test, CPF report 2. 2/13/04, Columbus, Ohio, July (2013).

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