Technological Investigation of Clad Sheet Bonding by Hot Rolling

Abstract

In this study the bonding properties of three layer-plated aluminum sheets are investigated. The alloys applied in specific layers were as follows: AlMn1Si0.8 (core alloy) and AlSi10 (liner). The bonding was performed on a Von Roll experimental roll mill using hot rolling. The experimental temperatures were 460, 480 and 500 °C, respectively. To qualify bond development, T-peel test was used. The test was performed using an Instron universal material testing machine. T-peel test can be well used for the qualification of bond strength as the peel-off force and bond value developed on contacting surfaces are proportional. In addition to T-peel test, optical micrographs and SEM micrographs were also captured, in which typical bond faults were sought. The study aims at modelling the technology used in industry and exploring some typical bond faults as well as suggesting the causes generating these and their remedy. The impact of surface roughening before heating was studied as well. Also, the study aimed at confirming the suitability of T-peel test to qualify bond strength.