Failure Analysis of Railway Wheel Tread

Author:

Kwon Seok Jin1,Lee Dong Hyung1,Kwon Sung Tae1,Goo Byeong Choon1

Affiliation:

1. Korea Railroad Research Institute

Abstract

The majority of catastrophic wheel failures are caused by surface opening fatigue cracks either in the wheel tread or wheel flange areas. The inclined cracks at railway wheel tread are initiated and the cracks are caused by wheel damage-spalling after 60,000 km running. Because the failured railway wheel is reprofiled before regular wheel reprofiling, the maintenance cost for the railway wheel is increased. Therefore, it is necessary to analyze the mechanism for introduction of crack. In the present paper, the combined effect on railway wheels of a periodically varying contact pressure and an intermittent thermal braking loading is investigated. To analyze damage cause for railway wheels, the measurements for replica of wheel surface and effect of braking application in field test are carried out. The result shows that the surface cracks in railway wheel tread are due to combination of thermal loading and ratcheting.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference4 articles.

1. Beretta S., Donzella G., Roberti R. and Ghidini A.: Deep shelling in railway wheels, 13th International Wheelset Congress (2001).

2. Stone D., Lonsdale C. And Semih K.: Effect of wheel impact loading on shattered rims, 13th International Wheelset Congress (2001).

3. Akberg A., Marais J.: Effects of imperfections on fatigue initiation in eailway wheels, Proc Instn Mech Engrs Part F, Vol. 214 (2000), pp.45-53.

4. S.J. Kwon, K. Ogawa and T. Shoji, Aging of High Speed Train Wheelsets and Its Quantitative Characteristics Based on Fracture Mechanics for Optimization of In-service Inspection, Key Eng Mat, Vol. 261-263(2004), pp.1037-1042.

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