Optimization Algorithm of Tool Radius Compensation in Fast Tool Servo Machining of Microlens Arrays

Author:

Ding Huan Qi1,Luo Shan Ming1,Chang Xue Feng1,Xie Dan1

Affiliation:

1. Xiamen University of Technology

Abstract

This paper analyzes the tool path generation of the microlens arrays by the single point diamond (FTS) turning,while focuses on the algorithm of tool radius compensation. Firstly, the mechanism of the fast tool servo machining process is introduced. Secondly, the tool path generation for FTS is calculated. The algorithm of tool radius compensation and the form error of the microlens is analyzed. Subsequently, the transitional zone is research, base on the algorithm of tool radius compensation, the optimized algorithm is proposed. Finally, using the optimized algorithm generate the tool path. Modeling of the tool path with the optimized algorithm of tool radius compensation is simulated with MATLAB. The simulation of the 3-D microlens arrays with the algorithm of tool radius compensation has done. According to the modeling of the simulation, algorithm of the radius compensation is discussed. The results show the optimized algorithm can improve the form accuracy of the microlens. The optimized algorithm is practical significant in the tool path generation.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Cited by 5 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. Tool Path Generation of FTS Machined Freeform Optics Based on Filtering in Quasi-4D Coordinate Systems;2022 IEEE International Conference on Manipulation, Manufacturing and Measurement on the Nanoscale (3M-NANO);2022-08-08

2. A tool path generation method for quasi-intermittent vibration assisted swing cutting;Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering;2020-06-23

3. Tool Path Generation for Multi-Degree-of-Freedom Fast Tool Servo Diamond Turning of Optical Freeform Surfaces;Experimental Techniques;2019-02-06

4. Ultra-Precision Machining for Micro Structural Functional Surfaces;2018 3rd International Conference on Mechanical, Control and Computer Engineering (ICMCCE);2018-09

5. Review on fast tool servo machining of optical freeform surfaces;The International Journal of Advanced Manufacturing Technology;2017-11-18

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