Rapid Manufacturing of Shaped Die and Draw Punch Tools for Presses

Abstract

Traditionally forming tools for a press are machined with a CNC-machine. This is quite time consuming - calculating tool tracks, selecting cutting tools, cutting blanks, design fixation and finally machining - especially for a small batch of parts. One alternative method is to cut a die and a draw punch tools from a blank sheet and bunching the plates. Clamping plates together is fast and easy to implement by using for example studs and bars with a certain tolerance to ensure alignment. A laser, a water jet or a plasma cutter can be used for cutting plates. Especially the laser and the water jet cutting are precise methods giving a fine surface quality without a need for fine-tuning. The method saves material compared with machining because a die and a punch could be cut at the same time from a blank sheet as compatible pair as well as the needed amount of plates could be estimated depending of the length of a pressed product. University of Oulu, Oulu Southern institute, Future Manufacturing Technology -group has manufactured several forming tools within this technique and found it extremely suitable for experimenting different solutions and options fast. Furthermore, the method is likely to help especially SMEs in their R&D-phase by lowering production costs in a cost-efficiency way.