Reverse Design of the Roof Diamond Tool for Ruling Echelle Grating

Abstract

For precise geometrical design and wear-resisting design of the roof diamond tool for ruling echelle grating of large area, computer aided reverse design was used to solve the problems. Firstly, based on the mechanical parameters of grating， Al film got from the nanoindentation test and nanoindenting simulated analysis. The optimized geometrical parameters of the roof diamond tool are got with an orthogonal analysis in a dynamical finite element model of simulating mechanical ruling. Then an equivalent resistance design method is put forward to improve the wearable ability of the roof diamond cutter with wear simulated analysis. Finally, a roof diamond tool of trial-lapping is presented for grating ruling investigation to verify the design effect.