Failure Prediction in Sheet Metal Forming Depending in Pre-Straining and Bending Superposition

Author:

Denninger Ralf1,Liewald Mathias1,Sindel Manfred2

Affiliation:

1. University of Stuttgart

2. Audi AG

Abstract

The automotive industry nowadays, uses numerical simulation systems to determine process safety of car body parts. Forming simulations are usually used to predict local necking and cracks during the deep-drawing operation or to calculate the spring-back behaviour. Furthermore, FEA is also used for optimizing the hemming process. In this contribution, further development and the use of an enhanced failure criterion for the evaluation of flanging and hemming processes are shown. This criterion describes material failure caused by incipient surface cracks on the bending edge keeping the predominant bending load conditions in consideration. The investigations of the bending conditions in this criterion include loads from previous forming operations and geometrical aspects, such as bending radii. The approach presented in this contribution can deliver a more reliable prediction regarding the expected material failure.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference9 articles.

1. M. Liewald, R. Schleich, C. Held, Beitrag zur Verbesserung der simulativen Absicherung von biegedominierten Umformprozessen im Automobilbau, GRIPS Media Verlag, (2008).

2. R. Schleich, M. Liewald, C. Held, M. Sindel, Investigation on the forming limit prediction for aluminium sheet metal alloys, USA Colorado: International Deep Drawing Research Group, (2009).

3. R. Denninger, M. Liewald, C. Held and M. Sindel, Investigations on bendability of lightweight materials for various load path, Esaform 2011, Ireland Belfast.

4. A.H. Fritz, Fertigungstechnik, 8. Auflage, Springer Verlag (2008).

5. n.N., Plate bending test for metallic materials, Verband der Automobilindustrie e.V. Berlin: VDA 328-100 (test specification), (2010).

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