Laser Modified Thin Layers in Piston Rings

Author:

de Oliveira Felipe1,de Rossi W.2,Rossi J.L.3

Affiliation:

1. Mahle Metal Leve Research and Development Center

2. CLA

3. Instituto de Pesquisas Energéticas e Nucleares, IPEN – CNEN/SP

Abstract

The new engine developments are providing engine mechanical and thermal loads increase on the components. Besides the unfavorable wear conditions, the components should provide similar or improved performance compared with current baselines. For piston rings, the performance is given by the ring capacity of sealing and scrapping. These performances can be measured in an engine using the results of lube oil consumption and blow-by. The main intention of this work is to provide support for new piston rings developments by laser hardening parameters optimization, reducing the wear degradation. Hence, the aim of this work was to evaluate the influence of laser hardening on contact surface from the second ring and verify the microstructure modification and rings shape distortion due to heat input. The results indicate that the laser parameters can be tailored in order to achieve adequate macrostructures and micro constituents distribution. The ring ovality was inside to acceptable levels.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference5 articles.

1. Wiklund, G.; Kaplan, A., Laser cladding of cast iron using a 12 kW CO2-laser combined with induction heating. 10th NOLAMP Conference: the 10th Nordic Laser Materials Processing Conference, 17-19 August 2005, Luleå Sweden. pp.217-224.

2. Merrion, D. F., Heavy duty diesel emission regulations – past, present, and future, SAE 2003-01-0040, (2003).

3. Basshuysen, R. and Schaefer, F., Internal Combustion Engine Handbook, SAE International, (2004).

4. Richardson, D. E. Review of Power Cylinder Friction for Diesel Engines, ASME - Transactions, vol. 122, October, (2000).

5. Federal-Mogul, GOETZE® Piston Ring Handbook, Burscheid, Germany, April 2003. Accessed 10 Nov. 2011. Available < http: /www. federalmogul. com/korihandbook/en/index. htm>.

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