Validation of Simulated Material Flow in Aluminium Hot Extrusion with a Novel Visualisation Method

Author:

Horwatitsch Dieter1,Müller Jonas2,Kilian Helmut1,Brandecker Martin1,Wahlen Arne2

Affiliation:

1. AIT Austrian Institute of Technology

2. University of Applied Sciences Northwestern Switzerland

Abstract

Commonly used visualisation methods for observing material flow during extrusion are either labor intensive, prone to loss of the tracer pattern or subject to different flow behaviour than occurs in practice. A novel visualisation method using a copper mesh inlay and computer tomography was developed and used to visualise the flow behaviour of partially extruded EN AW-6082 aluminum billets. In parallel with the physical experiments, a finite element (FE) model was developed and compared with the experiments. The material flow was readily observable from the computer tomography images and the FE model data closely matched the experimental results.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference4 articles.

1. M. Bauser, G. Sauer, K. Siegert (eds. ), Strangpressen (extrusion), Düsseldorf, Aluminium-Verlag, (2001).

2. H. Valberg: Characterization of metal flow in metals processing by a combined approach using advanced experimental grid pattern techniques coupled with FE-Analysis, in: H. Weiland, A.D. Rollett, W.A. Cassada (eds. ), Proceedings of 13th International Conference on Aluminum Alloys (ICAA-13), John Wiley&Sons, Hoboken, 2012, pp.1501-1513.

3. D. Horwatitsch, A. Merstallinger and K. Steinhoff, Vergleich von zwei Reibungstestmethoden für die Simulation von Umformprozessen (Comparison of Two Friction Testing Methods For Simulation of Forming Processes), in: F. Franek and A. Pauschitz (eds. ), Automotive tribology – Contribution by Tribology to up-to-date Vehicle Technology, Austrian Tribological Society, Vienna, 2013, pp.97-104.

4. N. Bay, Friction Stress and Normal Stress in Bulk Metal-Forming Processes, Journal of Mechanical Working Technology 14 (1987), pp.203-223.

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