Simulation of the Co-Extrusion of Hybrid Mg/Al Profiles

Author:

Muehlhause Jerome1,Gall Sven1,Müller Sören1

Affiliation:

1. Technical University Berlin

Abstract

Extrusion of composite materials can offer big advantages. In this work the manufacturing of a hybrid metal profile in a single production step was investigated. A porthole die was used, thus producing profiles with extrusion seams. Along the seams a material mix up was visible. The extrusion process was simulated with the Finite Element Method to investigate the material flow in die and welding chamber in order to understand the cause for the defects at the seams.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference4 articles.

1. G. S. Cole: Issues that influences Magnesiums's use in the Automotive Industry, Materials Science Forum, 419-422, (2003), pp.43-50.

2. M. Schikorra: Modellierung und simulationsgestützte Analyse der Verbundstrangpressens, Reihe Dortmunder Umformtechnik, Shaker Verlag, Aachen (2006).

3. P. Kazanowski, M.E. Epler, W. Z. Misiolek: Bi-metal rod extrusion - process and product optimization, Materials Science and Engineering A369 (2004), pp.170-180.

4. S. Mueller, S. Gall, W. Reimers: Extrusion of hybrid aluminum magnesium profiles, International Symposium on Plasticity 2009, (2009), CD.

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