Ecologically Friendly Dry Machining by Cutting Tool from Layered Composition Ceramic with Nano-Scale Multilayered Coatings

Author:

Vereshchaka A.S1,Vereshchaka A.A.2,Kirillov A.K.3

Affiliation:

1. Moskow State University of Technology (MSUT “STANKIN”),

2. Russian Science Academy (IDTI RSA)

3. Moskow State University of Technology (MSUT “STANKIN”)

Abstract

The challenges facing the development of environmentally friendly dry cutting technologies for various materials is investigated. The system used for the study includes a cutting tool equipped with inserts from layered composition ceramic with nano-scale multilayer coatings, an ionized gas medium which is supplied into the zone of cutting and the ultrasonic vibrations, which are placed to a cutting tool in the direction of the cutting speed. It is shown, that elaborated ecologically friendly dry machining not only does not match efficiency of standard machining technology with application of cutting fluid, but also in some cases surpasses it.

Publisher

Trans Tech Publications, Ltd.

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference6 articles.

1. A.C. Vereschaka, O.U. Khaustova, L. Dubner. Research of quality characteristics of a superficial layer at use of ecologically friendly technology of dry machining. Modern technologies in engineering industry. The collector of proceedings.V. 2. Kharkov: NTU «KhPI», 2006. P. 306-319. ISBN 966-513-429-5 (the full publication), ISBN 966-593-431-7 (the Volume 2). (In Russian).

2. A.K. Kirilov. Creation of dry cutting system with compensation of cutting fluid effects at turning structural materials. Automation and state-of-the-art technologies.M.: 2006. №1. -P. 9-16. (In Russian).

3. A.V. Elutin, V.N. Anikin., I.V. Blinkov, A.S. Vereschaka. Methodological principles of creation for high-strength layered ceramics with a coating for high-speed dry cutting. Transaction of the congress «Desain-technological information science 2000». V. 1. -М.: MSUT STANKIN, 2000. P. 180 - 182. (In Russian).

4. A.S. Vereschaka, A.A. Vereschaka. Methodology for creation of functional coatings for an edge tools. State-of-the-art manufacturing technology. The collector scientific papers. ISBN 978-966-384-059-8. - NTU «KhPI», 2007. P. 192-235. (In Russian).

5. Akmetzianov I. and others. UK Patent GB 22 243 319 B. Apparatus for Machining materials by cutting. 04. 05. 1994. (In English).

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