Simulation of Ring Blank Drawing by Finite Element Method

Author:

Igarashi Tatsuki1,Ito Yukihiro1,Natsu Wataru1,Kuwabara Toshihiko1

Affiliation:

1. Tokyo University of Agriculture and Technology

Abstract

Ring-shaped oil seals used in automobiles are usually manufactured by the press drawing and the press blanking considering the shape and the use application. In this process of manufacturing, the material availability is quite low because the central region part is cut from the product and becomes the waste material. We propose the forming method by the press drawing using a ring-shaped blank for the metallic part of the oil seal in order to improve the material availability and reduce the number of processes. In this research, the forming accuracy using the ring-shaped blank was investigated by the forming simulation. As the result, when the knockout was fixed in order to generate the sufficient bottoming by the punch, it was found that the bottom part can be formed flatly and the angle part can be formed almost right. Furthermore, it was found that the inside diameter of the formed product is proportional to the inside diameter of the blank except the case when the bottom part of the formed product is small. Hence, the required inside diameter of the ring-shaped blank can be calculated with the proportional relationship.

Publisher

Trans Tech Publications, Ltd.

Subject

General Engineering

Reference13 articles.

1. JSTP ed.: Static FEM–Sheet Metal Forming, CORONA Publishing Co., Ltd., (2004), p.1–7, (in Japanese).

2. T. Moriya, S. Takahashi, T. Kuwabara: Development of Forming Condition Optimization Methodology in Deep Drawing Process for Automotive Outer Parts, J. JSTP 49–574, (2007), p.1081–1085, (in Japanese).

3. JIS G 3141 Cold-reduced carbon steel sheets and strip, JISC, (1996), (in Japanese).

4. T. Kuwabara, S. yamada, E. Iizuka, T Hira: Measurement and Analysis of Plastic Deformation Characteristics of Sheet Steels Using Biaxial Tensile Test, Tetsu-to-Hagane 87–4, (2001), p.198–204, (in Japanese).

5. H. Saito, S. Sugii, S. Katayama: Study on FEM Analysis of Springback in Press Forming, Report of the Industrial Research Institute of Niigata Pref. 33, (2004), p.53–56, (in Japanese).

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