Effect of the Flow Velocity on the Corrosion Behavior of UNS S41426 Stainless Steel in the Extremely Aggressive Oilfield Environment for the Tarim Area

Author:

Zhao Yang1,Chang Limin2,Zhang Tao1,Xie Junfeng3,Chen Yan4,Xu Dake1,Wang Fuhui1

Affiliation:

1. Shenyang National Laboratory for Materials Science, Northeastern University, 3-11 Wenhua Road, Shenyang 110819, China.

2. Key Laboratory of Preparation and Application of Environmental Friendly Materials, Ministry of Education, Jilin Normal University, Siping 136000, China.

3. PetroChina Tarim Oilfield Company, Shihua RD, Korla 841000, China.

4. Shanghai Aerospace Equipments Manufacturer, 100 Huaning Road, Shanghai 200245, China.

Abstract

Effect of flow velocity on the passive film and pitting corrosion behavior of UNS S41426 stainless steel (SS) under the extreme oilfield environment was investigated using different techniques such as microscopy, nanoindentation, and electrochemical techniques. The experimental results show that the corrosion rate of UNS S41426 SS increased with velocity. The increase in flow velocity decreased the thickness and content of amorphous Cr(OH)3 (s) in the film. This in turn increased the density of phase boundary, resulting in a higher defect density. Thus, the UNS S41426 SS film became susceptible to breaking. Furthermore, the pitting had a higher susceptibility to grow to a larger size both in the vertical and horizontal directions with the increase in flow velocity.

Publisher

NACE International

Subject

General Materials Science,General Chemical Engineering,General Chemistry

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