Enhancing Kerosene Selectivity of Fischer-Tropsch Synthesis by Periodical Pore Drainage Via Hydrogenolysis

Abstract

Accumulation of wax inside the catalyst pores during transient cobalt-catalyzed Fischer-Tropsch synthesis (FTS) leads to unfavorable product distribution and low activity by imposing internal mass transfer limitations. The condensation of paraffin severely changes the apparent product stream that actually leaves the reactor before the catalyst pores are filled completely and the steady state is reached. Thus, the product distribution of the transient FTS is less complex than expected in comparison to the steady-state FTS and increasingly consists of hydrocarbons (HCs) with an average chain length in the range of kerosene (C₉-C₁₇). So, in order to prevent FTS from reaching a steady state, the pores are drained periodically by hydrogenolysis (HGL). The alternating HGL is realized by a switch from syngas (H₂, CO) to pure hydrogen at a reaction temperature in the range of 210°C to 240°C. The alternating process leads to an improvement in kerosene selectivity of 48%, 37%, and 28% at 210°C, 220°C and 240°C, respectively. Furthermore, the influence of temperature on the hydrogenolysis of long-chain HCs was experimentally investigated. It was found that temperature affects methane selectivity severely. A high hydrogenolysis temperature is favorable as this leads to a severely decreased overall methane selectivity and, thus to a higher production rate of alkanes within the carbon number range of 9 to 17.