Design, Modelling, and Manufacturing of a Novel Composite Winding Machine for Producing Complex Shapes

Author:

Abdewi Elfetori.,Almeraash Nedhal.

Abstract

This paper aims to design, modeling and manufacturing a prototype composite winding machine used to produce corrugated composite tubes. Seven different types of tubes can be produced: Radial Corrugated Tube (RCT), Radial Corrugated Surrounded by Cylindrical Tube (RCSCT), Cylindrical Tube (CT), Tangential Corrugated Tube (TCT), Tangential Corrugated Surrounded by Cylindrical Tube (TCSCT), Combined Radial and Tangential Corrugated Tube (CRTCT), and Combined Radial and Tangential Corrugated Surrounded by Cylindrical Tube (CRTCSCT). All types can be produced with different size. Although it is designed mainly for composites, however, paper, and thin sheet of metallic materials can be used as raw material too. Different fiber forms can be used such as knitted, woven roving, continuous filament, or chopped mat of glass or carbon fiber. Corrugation profile can be changed to any required shape such as sinusoidal, triangular, square, rectangular, trapezoidal, or combination of any two or more profiles. The machine uses a special technique utilizing a mandrel that can be driven manually as well as automatically. A prototype of a designed machine have been manufactured, and tested. Two different samples of prospected products have been produced successfully

Publisher

Alasmarya Islamic University

Reference22 articles.

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2. of Composite Components by Filament Winding, Part II: Inverse Kinematics” September 1995 vol. 29 no. 13 1762-1788.

3. Nicholas John Patz, Method for producing a honeycomb structure and apparatus therefor, Patent No.: US 6,910,996 Bl, USA, 2005.

4. Peter Gregory Donecker et al. Method for fabricating a corrugated composite channel, Patent No.: US005882462A, USA, 1999

5. Ralph Peter Hegler, Composite pipe with internal socket, Patent No.: US005992469A, USA 1999.

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