RESEARCH ON MAXIMIZING CRITICAL AND REDUCING INITIAL HEAT FLUX DENSITIES TO ELIMINATE ANY FILM BOILING AND MINIMIZE DISTORTION DURING QUENCHING

Abstract

In the paper the results of testing three types of FUCHS oils: Thermisol QH 120, Thermisol QH 10 and Thermisol QB 46 are discussed. The main attention is paid to critical heat flux densities evaluation because they create a basis for optimizing cooling intensity of any liquid quenchant. In the paper is underlined that any film boiling during quenching is undesirable since it is a reason for big distortion and non-uniform surface harness. It is shown that intensive quenching decreases distortion of steel parts during quenching. To eliminate film boiling during quenching in mineral oils, optimal temperature of oil should be chosen which maximize the first critical heat flux density and special additives should be used to decrease initial heat flux by creating surface micro-coating. Along with the evaluation of heat transfer coefficients, critical heat flux densities inherent to liquid quenchant must be measured first to optimize quenching processes. International DATABASE on cooling characteristics of liquid quenchants must include critical heat flux densities, initial heat flux densities, and heat transfer coefficients allowing optimizing and governing quenching processes.