Interface coupling and droplet size under various flow-focusing geometry dimensions in double emulsion formation

Abstract

The application performance of droplets, including the size and core-shell volumetric ratio of a double emulsion droplet, is investigated under various geometric sizes and flow rates in a flow-focusing capillary device. This study uses three-dimensional (3D) printing to create a novel substrate to assemble capillaries and make the inner dimension of the device tunable. Droplet generation is separated into two regions (uniform or non-uniform) based on the interface coupling shapes, where different generation modes are classified based on the rupture form of the multilayer interfaces. A map of the generation modes is established based on geometric size and flow conditions. In the dripping mode, interface coupling and its effect on generation are analyzed by the interface necking process for the two generation sub-modes (with/without a ball). The local capillary number of the double emulsion droplet is established for these sub-modes to analyze variations in the inner droplet volume, which helps propose the volume predictive model of inner and outer droplets.