Design of an economic, portable, compact, and indigenous instrument setup for measuring sensing characteristics of thin film gas sensors

Abstract

Thin film gas sensor characterization is very demanding for various applications because of technical design trade-offs in commercially available gas sensors. For gas sensing characterization, a suitable gas-testing experimental setup is very much needed in this context. Various factors in the experimental setup can affect a thin film gas sensor’s response beyond gas exposure. These factors include the test chamber’s volume, relative humidity, uniform operating temperature, uniform pressure, uniform gas density, uniform gas distribution, uniform gas concentration in the gas chamber, and uniform relative gas flow velocity over the surface of the sensor. All these environmental parameters, not being so predictive in nature, induce an inherent design trade-off in the experimental setup design. Although all the commercially available gas testing experimental setups are equally good considering the dedicated purpose for which they are made. However, all of them are for generic applications but not for specific applications because of their inherent trade-offs in their usability features. Those trade-offs always provide an opportunity to introduce a new setup with its own unique advantages. Hence, in this article, we have presented a portable, compact, indigenous gas sensing experimental setup for studying the performance of gas sensors. We have characterized and tested the setup using a ZnO based thin film gas sensor when exposed to CO2 gas at concentrations ranging from 1445 to 4631 ppm. The proposed gas sensing setup’s compact size offers unique advantages, including portability and compatibility for uniform environmental conditions.