Energy loss analysis of a double-suction centrifugal pump using in pump mode and turbine mode

Abstract

As an economical energy recovery device, pump as turbine (PAT) is widely used in micro-hydropower stations and the chemical industry. The inlet and outlet pipelines connected to the double-suction pump are on the same horizontal line. As the pipeline layout is very convenient, in some chemical industries, the way of residual pressure energy utilization is increasing using the double-suction pump as a turbine. Based on numerical simulation, experimental verification, and entropy generation theory, the energy loss rule of each flow component in the pump mode and turbine mode under different flow rates is compared and analyzed. The results show that when the double-suction pump is used as a turbine, the flow rate at the best efficiency point (BEP) in the turbine mode shifts to a large flow rate by 30.89% and the BEP efficiency decreases by 1.30%. In the pump mode and turbine mode, the main energy loss component is the impeller, and the turbulent entropy generation power and the wall entropy generation power are the main sources of energy loss. The energy loss in the suction chamber and impeller increases sharply, and the energy loss is primarily enhanced in the blade trailing edge and the tongue near due to the unsteady flow in the turbine mode. Due to the complex structure, the spiral suction chamber is not suitable for the flow direction of the fluid flow out of the impeller, and the flow state inside the impeller is negatively affected by the suction chamber in the turbine mode. This paper provides a theoretical basis for the design and application of double-suction centrifugal PAT.