Simulation-free determination of microstructure representative volume element size via Fisher scores

Author:

Liu Wei1ORCID,Mojumder Satyajit2,Liu Wing Kam3,Chen Wei3ORCID,Apley Daniel W.1ORCID

Affiliation:

1. Department of Industrial Engineering and Management Sciences, Northwestern University 1 , Evanston, Illinois 60208, USA

2. Theoretical and Applied Mechanics Program, Northwestern University 2 , Evanston, Illinois 60208, USA

3. Department of Mechanical Engineering, Northwestern University 3 , Evanston, Illinois 60208, USA

Abstract

A representative volume element (RVE) is a reasonably small unit of microstructure that can be simulated to obtain the same effective properties as the entire microstructure sample. Finite element (FE) simulation of RVEs, as opposed to much larger samples, saves computational expenses, especially in multiscale modeling. Therefore, it is desirable to have a framework that determines the RVE size prior to FE simulations. Existing methods select the RVE size based on when the FE-simulated properties of samples of increasing sizes converge with insignificant statistical variations, with the drawback being that many samples must be simulated. We propose a simulation-free alternative that determines the RVE size based only on a micrograph. The approach utilizes a machine learning model trained to implicitly characterize the stochastic nature of the input micrograph. The underlying rationale is to view RVE size as the smallest moving window size for which the stochastic nature of the microstructure within the window is stationary as the window moves across a large micrograph. For this purpose, we adapt a recently developed Fisher score-based framework for microstructure nonstationarity monitoring. Because the resulting RVE size is based solely on the micrograph and does not involve any FE simulation of specific properties, it constitutes an RVE for any property of interest that solely depends on the microstructure characteristics. Through numerical experiments of simple and complex microstructures, we validate our approach and show that our selected RVE sizes are consistent with when the chosen FE-simulated properties converge.

Funder

Air Force Office of Scientific Research

Publisher

AIP Publishing

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