Transient nature of secondary vortices in an axial compressor stage with a tandem rotor

Abstract

An efficient and compact design of a compressor continues to be a challenging area of research. The unavoidable streamwise adverse pressure gradient together with passage transverse pressure gradient restricts the maximum allowable blade turning. Tandem blading is an interesting concept for increasing the pressure rise by permitting a higher blade turning angle. The energized flow through the tandem blade nozzle gap helps to minimize the possibility of flow separation over the suction surface of the aft blade. However, a coherent transient analysis of a tandem rotor stage in an axial compressor is yet to be well explored. In the present paper, the complex flow field over a tandem rotor and the succeeding stator passage is analyzed in detail. Although the tandem rotor increases the flow turning and diffusion effect, the presence of separate trailing edge wakes and hub corner vortex causes early onset of flow separation over the stator suction. The flow structures developed within the rotor and the stator passages at different time instances are highlighted with the help of limiting streamlines and iso-surface Q-criterion superimposed with entropy contours. The results indicate that within the rotor passage, transient flow features are observed near the hub corner region close to the aft blade trailing edge rather than the tip region. When the rotor passes the stator leading edge, the rotor trailing edge leakage flow at the hub is entrained into the stator leading edge reverse flow region. This is then further circumferentially dragged into the mid-passage region. The interference of multiple rotor wakes with the stator leading edge leads to the formation of longitudinal and arch like separation vortices at the stator-hub and the stator-casing regions, respectively. These separation vortices grow in size while being convected downstream. Eventually, as time progresses, the vortices split and shed periodically from the stator surface. The present investigation highlights the requirement of a new stator design in a tandem rotor–conventional stator configuration. Such designs could further magnify the significant aerodynamic performance obtained using a tandem configuration.