Stress evolution in enamel coating/Ni-based alloy systems during isothermal oxidation

Abstract

This paper utilizes a coupled chemomechanical model that integrates chemical reactions, diffusion, and mechanical deformation to describe the high-temperature interfacial reactions and stress evolution within an enamel coating/Ni-based super-alloy system. Through finite element simulation, we conduct a comprehensive analysis of multiple reactions and processes at the interface. Experimental characterization of the concentration distribution of various elements is employed to verify the accuracy of the proposed chemomechanical model. Additionally, the simulation reveals that the interface region experiences compressive circumferential stress, which can potentially lead to interfacial failure due to buckling. On the other hand, the enamel coating undergoes tensile circumferential stress, resulting in the formation of vertical surface cracks. These findings hold practical implications for the development of advanced coatings with enhanced durability and performance. Future research can further optimize coating design and enhance the reliability of high-temperature applications based on these results.