Use of an optical profilometer to measure the aerodynamic shape and the twist of a wind turbine blade

Abstract

This study introduces a metrological approach to measure the aerodynamic shape and the twist of a wind turbine blade. The optical profilometer measurement technique used is laser triangulation. A camera records the image of a line projected onto a section of the blade and, by reconstructing the airfoil shape, the twist angular position of the profile with respect to the axial line of the blade is determined. This methodology is applied to test different sections of a Wortmann FX 63-137 airfoil with a length of 1700 mm. The results of the aerodynamic shape and twist angle are quantitatively verified by comparing them with the ideal or design values. The reconstruction process achieved a resolution of 0.06 mm, and measurement errors in the twist angular position were less than 0.1°. The presented method is efficient, accurate, and low cost to evaluate the blade profiles of low-power wind turbines. However, due to its easy implementation, it is expected to be able to measure any full-scale wind blade profile up to several meters in length.