Parametric Optimization of Metal Inert Gas Welding for Hot Die Steel by using Taguchi Approach

Abstract

In present experimental study an attempt has been made to investigate the effect of three machine input parameters namely current,voltage and nozzle to plate distance (NPD) on tensile strength of weld bead and weld penetration. Three different levels (current 180, 190, 200 in ampere. Voltage 21, 24, 27 in volt and NPD 12, 16, 20 in mm) have been considered in order to evaluate the effect of these parameters on tensile strength and penetration of weld bead. Taguchi method has been employed to abate the number of experiments and analyze the effect of various parameters. Orthogonal array L9 was used for data optimization. On the basis of experimental data, the mathematical technique has been developed by using analysis of variance. Results were obtained from each parameter at different levels for tensile strength and weld bead geometry. Based on these results different parameters were identified for maximum tensile strength and maximum weld penetration. Result show that maximum tensile strength was 390.8 Mpa at 200 ampere current, 27 volt and 16 mm NPD where as maximum weld penetration was 3.20 mm at 200 ampere current, 24 volt and 12 mm NPD