Matching of CAD model projections and X-ray projection images for shape inspection of metal assemblies

Abstract

X-ray computed tomography (CT) facilitates non-destructive inspection of the interior of mechanical assemblies. However, industrial materials often contains heavy metals; which causes in CT artifacts in CT images and prevents accurate segmentation or shape measurement. To overcome this issue, in this study, we proposed a new inspection method that uses X-ray projection images and CAD meshes. We extracted characteristic features as edges and curved surfaces as feature images and used those for component alignments and shape measurements. The idea behind this is that these characteristic 3D features are captured as crease pixels in 2D projection images; thus, they can be extracted and compared with CAD meshes directly without conducting actual CT reconstructions. Furthermore, we conducted preliminary tests with some metal parts, which indicated that our approach can effectively inspect multi-material mechanical assemblies.