New Formulations of Flame-retardant Flexible Polyvinylchloride Composites

Abstract

The composition of electrical wires and cables is of critical importance in controlling fire risks. In this respect, polyvinylchloride (PVC) composites are extensively used. Yet, PVC composites are multiple systems in which the final properties depend on the nature and size of the reinforcement or flame-retardant agent and the type of lubricant used for their preparation. Thereby, in this study two series of PVC composites, with stearic acid and calcium stearate as lubricants were prepared in parallel, and additivated with various commercial minerals as reinforcement/flame retardant agents, such as calcium carbonate, alumina trihydrate (ATH) and HMH (a mineral of hydromagnesite and huntite). Following the structure (by FT-infrared), thermal behavior (thermal analyses and differential scanning calorimetry) and mechanical properties (dynamic mechanical analyses, tensile strength and elongation at break) of PVC composites, the flame-retardant effect of the selected minerals was investigated by measuring the limiting oxygen index (LOI). Only ATH and HMH-based composites presented higher flame-resistance, relative to the control samples, making them suitable for the proposed application. The contact angle was evaluated for determining the hydrophobicity of composites when using ATH or HMH, to get an opinion about the stability of the materials in moist environments. Finally, SEM was used to determine the homogeneity of PVC samples.