Validation of the media fill method for Cytokine-Induced killer cells manufacturing process

Author:

Ferrero IvanaORCID,Castiglia Sara,Adamini Aloe,Mandese Alessandra,Sismondi Francesca,Rustichelli Deborah,Leone Marco,Pinnetta Giuseppe,Giordanengo Lucia,Mareschi Katia,Fagioli Franca

Abstract

Abstract Background Media fills are used to demonstrate the adequacy of the aseptic conditions of a pharmaceutical production process, according to good manufacturing practice (GMP), using a growth medium in place of the product solution. For advanced therapy medicinal product (ATMP), where the final product consists of viable cells, the media fill is still a challenge, but represents the starting point for process validation. Methods The aim of this paper is to describe the media fill test procedure in the context of ATMP manufacturing, in particular of Cytokine-Induced Killer (CIK) cell expansion process under GMP conditions, including quality control tests and environmental monitoring. The media fill test has been designed to cover all the critical steps of the process, including worst cases and deviations. Results From July 2019 to August 2022, we performed 16 media fill tests. During these years, the media fill protocol has been gradually improved and the worst cases were designed to be closer to reality and occurring cases. Although some deviations occurred, all the media fills performed were compliant. Conclusions A good media fill design combined with a robust environmental monitoring program provides a high degree of assurance of the microbial safety of ATMPs.

Funder

Università degli Studi di Torino

Publisher

Springer Science and Business Media LLC

Subject

General Earth and Planetary Sciences,General Environmental Science

Reference18 articles.

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2. PIC/S Validation of Aseptic Processing (PI 007 – 6). 2011. https://www.gmp-compliance.org/files/guidemgr/PI 007 – 6 Recommendation on Aseptic Processes.pdf.

3. EUR-Lex Regulation (EC). No 1394/2007 of the European Parliament and of the Council of 13 November 2007 on advanced therapy medicinal products and amending Directive 2001/83/EC and Regulation (EC) No 726/2004. https://eur-lex.europa.eu/legal-content/EN/ALL/?uri=celex%3A32007R1394.

4. EudraLex -. Volume 4 - Good Manufacturing Practice (GMP) Guidelines. https://ec.europa.eu/health/documents/eudralex/vol-4_en.

5. Krämer I, Federici M, Kaiser V, Thiesen J. Media-fill Simulation tests in Manual and Robotic Aseptic Preparation of Injection Solutions in Syringes. J Oncol Pharm Pract. 2016. https://doi.org/10.1177/1078155214565123.

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