Selected Problems of Additive Manufacturing Using SLS/SLM Processes

Author:

Kozak Jerzy1ORCID,Zakrzewski Tomasz2ORCID,Witt Marta1ORCID,Dębowska-Wąsak Martyna1ORCID

Affiliation:

1. Łukasiewicz Research Network ‒ Institute of Aviation , Al. Krakowska 110/114, Warsaw 02-256 , Poland

2. General Electric, Al. Krakowska 110/114, Warsaw 02-256 , Poland

Abstract

Abstract Additive Manufacturing (AM) based on Selective Laser Sintering (SLS) and Selective Laser Melting (SLM) is relatively widely used to manufacture complex shape parts made from metallic alloys, ceramic and polymers. Although the SLM process has many advantages over the conventional machining, main disadvantages are the relatively poor surface quality and the occurrence of the material structure defect porosity. The paper presents key problems directly related to the implementation of AM, and in particular the selection and optimization of process conditions. The first section examines the issues of dimensional accuracy, the second surface quality and porosity problem determining the mechanical properties of manufactured products.

Publisher

Walter de Gruyter GmbH

Reference16 articles.

1. [1] Gibson, L., Rosen, D. and Stucker, B., 2009, Additive manufacturing technologies: rapid prototyping to direct digital manufacturing, Springer New York Heidelberg Dordrecht London.

2. [2] EPMA, 2019, Introduction to Additive Manufacturing Technology, third edition, European Powder Metallurgy Association. https://www.epma.com/epma-free-publications/product/introduction-to-additive-manufacturing-brochure.

3. [3] Meier, Ch., Penny, R., Zou, Y., Gibbs J. S. and Hart, A. J., 2014, “Thermophysical Phenomena in Metal Additive Manufacturing by Selective Laser Melting: Fundamentals, Modeling, Simulation and Experimentation”, Annual Review of Heat Transfer, 20, pp. 241-316. 10.1615/AnnualRevHeatTransfer.2018019042.

4. [4] Yadroitsau, I., 2008, “Fabrication directe d’objets 3D par fusion sélective laser à partir des poudres métalliques”. PhD thesis, université Jean-Monnet.

5. [5] Kozak, J., 2018, Mathematical Modelling of Advanced Manufacturing Processes. Institute of Aviation Scientific Publications Division, ISBN: 978-83-63539-49-8, Warsaw, Poland.

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