Impact of cutting face profile angle upon shear deformation degree

Author:

Ямников Александр1,Yamnikov Aleksandr2,Волков Дмитрий,Volkov Dmitry

Affiliation:

1. Тульский государственный университет

2. Tula State University

Abstract

It is established that cutting with gear-cutting and thread-cutting tools is not free that results in the increase of loading upon tool tips and their quick wear. The layers of metal cut are subjected to considerable shear deformation and also to other kinds of deformation. In this connection the wear character of a tool and its properties will change. There is considered a process of chip removal by trapezoidal and triangular cutters (as in case of metal cutting off with teeth of a hob may be used not three but two tool tips) and the impact of a cutting face profile angle upon a shear deformation degree is also considered. There are shown analytical dependences for the definition of angles of a chip flow, a relative shear, a deformation degree of a shear and a value of tangential stresses in the cutting area taking into account the influence of the strength of material machined, width and thickness of a layer cut and a friction factor. The dependences are checked up at cutting with a trapezoidal cutter.

Publisher

Bryansk State Technical University BSTU

Reference10 articles.

1. Волков, Д.П., Маликов, А.А., Ямников, А.С. Формообразование многозаходных винтовых выступов на прессовой оправке: монография. ‒Тула: Изд-во ТулГУ. 2016. ‒ 141 с., Volkov, D.P., Malikov, A.A., Yamnikov, A.S. Multiple-thread Screw Lug Shaping on Press Mandrel: monograph. ‒Tula: Publishing House of TulSU. 2016. ‒ pp. 141.

2. Ямников, А.С., Чуприков, А.О., Харьков, А.И. Повышение ресурса инструмента при нарезании усиленной упорной резьбы на заготовках из высокопрочных материалов // ‒СТИН. ‒ 2015. ‒ №6. ‒ С. 17‒21., Yamnikov, A.S., Chuprikov, A.O., Kharkov, A.I. Tool Life Increase at Threading Strengthened Buttress Thread on High-strength Blanks // ‒STIN. ‒ 2015. ‒ №6. ‒ pp. 17‒21.

3. Ямников, А.С., Чуприков, А.О., Харьков, А.И. Причины неравномерного износа резьбовых резцов по упорной стороне профиля // Материалы XV ВНТК Механики XXI веку. 2016. №15. БрГУ, Братск. С. 13‒18., Yamkikov, A.S., Chuprikov, A.O., Kharkov, A.I. Reasons for uneven wear of thread chasers on buttress profile side // Proceedings of the XV-th ASTC Mechanics for the XXI-st Century. 2016. №15. BrSU, Bratsk. pp. 13‒18.

4. А.S. Yamnikov and A.O. Chuprikov. Chucks for Thin - Walled Blanks / ISSN 1068-798X, Russian Engineering Research. Vol. 35 No. 11, 2015. рр. 838‒840., A.S. Yamnikov and A.O. Chuprikov. Chucks for Thin - Walled Blanks / ISSN 1068-798X, Russian Engineering Research. Vol. 35 No. 11, 2015. pp. 838‒840.

5. A.S. Yamnikov, A.O. Chuprikov and A. I. Khar’kov. Extending Tool Life in Buttress-Thread Cutting on High-Strength Blanks / ISSN 1068-798X, Russian Engineering Research, 2015, Vol. 35, No. 12, pp. 953–956., A.S. Yamnikov, A.O. Chuprikov and A. I. Khar’kov. Extending Tool Life in Buttress-Thread Cutting on High-Strength Blanks / ISSN 1068-798X, Russian Engineering Research, 2015, Vol. 35, No. 12, pp. 953–956.

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1. Cutting procedure modification in hob cutters for multiple-thread spiral projection shaping on mandrel;Science intensive technologies in mechanical engineering;2019-02-20

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