Temperature simulation of blank ground with face solid and segment disks in CAE-Solid Works complex

Author:

Морозов Алексей1,Morozov Aleksey2,Гусев Владимир1,Gusev Vladimir2

Affiliation:

1. Владимирский государственный университет имени Александра Григорьевича и Николая Григорьевича Столетовых

2. Vladimir State University named after Alexander and Nikolay Stoletovs

Abstract

Flat face grinding is characterized with large areas of a cutting surface contact with a blank under machining which re-sults in intensive heat generations in a cutting area which is able to cause a thermal damage of the surface layer. Thereupon there is developed a designed heat model of a blank, the initial conditions are defined, and there is created a solid-state model of an abrasive segment with a trapezoidal face cutting surface and a temperature simulation of the blank ground with a solid and discrete face tool is carried out in a modern CAE- Solid Works complex. The result of modeling have shown that the application of the discrete face grinding tool equipped with abrasive segments allows decreasing a temperature of the surface machined by 26-30% as compared to a face grinding tool with a solid cutting surface, which decreases considerably the likelihood of defects appearance in a ground surface layer of a part.

Publisher

Bryansk State Technical University BSTU

Reference10 articles.

1. Гусев, В.Г., Морозов, В.В. Технология плоского дискретного шлифования: учеб. пособие / под ред. д-ра техн. наук, проф. В. Г. Гусева. – Владимир: Изд-во Вла-дим. гос. ун-та, 2007. – 344 с. – ISBN 978-5-89368-825-2., Gusev, V.G., Morozov, V.V. Plane Discrete Grinding Technology: textbook / under the editorship of V.G. Gusev, D. Eng., Prof. – Vladimir: Vladimir State University Publishing House, 2007. – pp. 344. ISBN 978-5-89368-825-2.

2. Морозов, А.В., Гусев, В.Г. Дискретное плоское торцовое шлифование: монография. – М.: Издательство «Перо», 2016. – 124 с. – ISBN 978-5-906927-57-6., Morozov, A.V., Gusev, V.G. Discrete Plane Face Grinding: monograph. M.: “Pen” Publishing House, 2016. – pp. 124. - ISBN 978-5-906927-57-6.

3. Гусев, В.Г., Швагирев, П.С. Снижение температуры заготовки при дискретном плоском торцовом шлифовании // СТИН. – 2013. – №4. – С.23 – 27., Gusev, V.G., Shvagirev, P.S. Blank Temperature De-crease at Discrete Plane Grinding // STIN. – 2013. – No.4. – pp. 23-27.

4. Пат. № 1634462 РФ. Абразивный круг для торцового шлифования., Pat. No. 1634462 the RF. Abrasive Disk for Face Grinding.

5. Гусев, В.Г., Морозов, А.В. Моделирование распределения тепловых полей в заготовке при торцевом шлифовании сегментами с пазами на базовой и периферийной поверхностях // Вестник машиностроения. – 2015. – №12. – С. 10 – 14., Gusev, V.G., Morozov, A.V. Modelirovanie raspredeleniya teplovyh poley v zagotovke pri torcevom shlifovanii segmentami s pazami na bazovoy i periferiynoy poverhnostyah // Vestnik mashinostroeniya. – 2015. – №12. – S. 10 – 14.

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