Control loop oscillation detection and quantification using PRONY method of IIR filter design and deep neural network

Abstract

Generally, the process industry is affected by unwanted fluctuations in control loops arising due to external interference, components with inherent nonlinearities or aggressively tuned controllers. These oscillations lead to production of substandard products and thus affect the overall profitability of a plant. Hence, timely detection of oscillations is desired for ensuring safety and profitability of the plant. In order to achieve this, a control loop oscillation detection and quantification algorithm using Prony method of infinite impulse response (IIR) filter design and deep neural network (DNN) has been presented in this work. Denominator polynomial coefficients of the obtained IIR filter using Prony method were used as the feature vector for DNN. Further, DNN is used to confirm the existence of oscillations in the process control loop data. Furthermore, amplitude and frequency of oscillations are also estimated with the help of cross-correlation values, computed between the original signal and estimated error signal. Experimental results confirm that the presented algorithm is capable of detecting the presence of single or multiple oscillations in the control loop data. The proposed algorithm is also able to estimate the frequency and amplitude of detected oscillations with high accuracy. The Proposed method is also compared with support vector machine (SVM) and empirical mode decomposition (EMD) based approach and it is found that proposed method is faster and more accurate than the later.