Remanufacturing system reliability analysis based on the uncertainty of part quality

Author:

Huang Jui-Chan1,Shu Ming-Hung23,Hsu Bi-Min4,Hu Chien-Ming2,Kao Meng-Chun5,Selim Mahmoud M.6

Affiliation:

1. Yango University, Fuzhou, China

2. Department of Industrial Engineering and Management, National Kaohsiung University of Science and Technology, Kaohsiung City, Taiwan

3. Department of Healthcare Administration and Medical Informatics, Kaohsiung Medical University, Kaohsiung City, Taiwan

4. Department of Industrial Engineering and Management, Cheng Shiu University, Kaohsiung City, Taiwan

5. Department of Business Administration, Yuanpei University of Medical Technology, Hsinchu City, Taiwan

6. College of Science & Humanities in Alaflaj, Prince Sattam bin Abdulaziz University, Alaflaj, Saudi Arabia

Abstract

The remanufacturing industry is one of the important means to achieve sustainable development and resource recycling. It is of great significance to study the remanufacturing production system. This paper mainly studies the reliability of remanufacturing production system based on the uncertainty of part quality. In order to rationally arrange workshop production, minimize the maximum completion time and the cost of electricity in the production process, this study established a mixed integer linear programming model for the remanufacturing of flexible workshop based on batch processing of partial stations. In order to solve this mathematical model, the traditional genetic on the basis of the algorithm, the crossover and mutation operators of the genetic algorithm conforming to the model are designed, and finally combined with actual examples, compared with traditional batch scheduling to verify the effectiveness of the system. This research takes the remanufacturing of the Steyr engine crankshaft as the research object. Based on the uncertainty of crankshaft wear, the uncertainty of the crankshaft remanufacturing process is investigated and discussed. From the three dimensions of environment, economy and technology, from the remanufacturing process. The evaluation was carried out at the level of the process chain and the modeling process and method were verified, and the sustainability value of the worn crankshaft remanufacturing process was obtained. The remanufacturing production system experiment can show that the average sustainability values of the three batches of used crankshafts are SR1 = 0.9082, SR2 = 0.8669, SR3 = 0.7803. The system reliability analysis can provide a theoretical basis for the reliability of enterprise remanufacturing systems, and has important application and research value.

Publisher

IOS Press

Subject

Artificial Intelligence,General Engineering,Statistics and Probability

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