Calibrating contact parameters of typical rotary tillage components cutting soil based on different simulation methods

Abstract

AbstractThis report analyzes the problem of complex soil movement patterns under the action of coupled forces, such as tension and shear, in agricultural processes and aims to improve the accuracy of contact parameters used in discrete element simulation studies of rototiller-soil interactions. This study focuses on the soil of Shihezi cotton field in the 8th division of Xinjiang and investigates the rotating tiller roller as a soil-touching component of tillage machinery. A combination of simulations and physical testing is used. We perform angle of repose tests and use edge detection, fitting, and other image processing methods to automatically, quickly, and accurately detect the soil accumulation and angle calibration of the contact parameters with soil particles. Additionally, soil slip tests are conducted to calibrate the contact parameters between the soil and the rotary blades. Optimization is achieved based on orthogonal simulations and the Box-Behnken response surface method using physically measured values as the target. A regression model of the stacking angle and rolling friction angle is established to determine the optimal combination of simulation contact parameters: between soil and soil, the recovery coefficient is 0.402, static friction coefficient is 0.621, and rolling friction coefficient is 0.078; between soil contact parts and soil, the recovery coefficient is 0.508, static friction coefficient is 0.401, and rolling friction coefficient is 0.2. Furthermore, the calibration parameters are selected as contact parameters for the discrete element simulation. By combining the above two simulation methods to analyze and compare the simulation process of cutting soil from rototiller roller parts to rototiller single blade parts, we obtained the changes in energy, cutting resistance, and soil particle movement at different depths of the soil cutting process. Finally, the average cutting resistance was used as an index for validation in the field tests. The measured value is 0.96 kN and the error of the discrete element simulation is 13%. This demonstrates the validity of the calibrated contact parameters and the accuracy of the simulation, which can provide a theoretical reference and technical support for the study of the interaction mechanisms between of tillage equipment parts and soil, as well as the design and optimization of these interactions in the future.