Conversion of Waste Marble Powder into a Binding Material

Abstract

In the marble industry, a lot of marble is wasted in the form of odd blocks of various sizes and slurry consisting of water and micro-fine particles. The slurry on drying converts into powder. Both slurry and powder have adverse effects on the environment. This research is focused on the gainful utilization of waste marble powder (WMP) by converting it into a valuable binding material. For this purpose, WMP and clay were collected, and their physical and chemical properties were determined. A mix of WMP and clay was prepared and burnt at a temperature around 1300 oC. The burnt mix was ground to powder form to get marble cement (MC). The MC was then used in mortar. The compressive and flexural strengths of mortar cubes and prisms were determined. Apart from this, X-ray diffraction (XRD) analysis, thermo-gravimetric analysis (TGA) and scanning electron microscopic (SEM) analysis were also carried out. The chemical composition showed that the MC has 52.5% di-calcium silicate (C2S) and 3.5% tri-calcium silicate (C3S).The  compressive strength of MC mortar after 28 days curing is 6.03 MPa, which is higher than M1 mortar of building code of Pakistan (5 MPa). The compressive strength of MC mortar after one year is 20.67 MPa, which is only 17% less than OPC mortar.