Interactions Between Crystalline Si3N4 and Preceramic Polymers at High Temperature

Author:

McGinn Joseph T.,Blum Yigal,Johnson Sylvia M.,Gusman Michael I.,McDermott Gregory A.

Abstract

ABSTRACTPolymeric precursors to Si3N4 were mixed with Si3N4 powder, in various combinations, to form coatings in Si3N4 and to control microstructure of Si3N4. The microstructure of polymer-derived ceramic and preceramic materials was examined by transmission electron microscopy (TEM) after heat treatment at 900°C and 1200°C and sintering at 1650°C. The observed micro-structure suggests that the polymer-derived-material properties will approach those of conventionally formed Si3N4. With proper viscosity control, gaps between α-Si3N4 powder particles as narrow as 5 to 10 nm are filled by the polymer-derived-material, ensuring full wetting of the α-Si3N4. Voids as large as 0.3 μm between (α-Si3N4 particles are filled by the ceramic precursor, reducing the size of pores formed during subsequent sintering processes. Intimate bonding between the amorphous, polymer-derived-material and the crystalline Si3N4 grains is observed after heat treatments or sintering, a necessary condition for achieving high-quality properties similar to conventional material. Acicular grains of α-Si3N4 formed from the equiaxed β-Si3N4 powder/PCMS mixture upon sintering are also observed.

Publisher

Springer Science and Business Media LLC

Subject

General Engineering

Reference5 articles.

1. Microstructural Development in Si3N4/Polysilazane Bodies During Heating

2. 1 Johnson S.M. , Blum Y.D. , Gusman M. , McDermott G.A. , “Preceramic Polymer-Ceramic and Metal Interfaces” (to be published in Scripta Met).

3. Glass Strengthening by Polymer-Derived Ceramic Coatings

4. 3 Blum Y.D. , unpublished results.

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1. Functional Coatings Based on Preceramic Polymers;Advanced Engineering Materials;2016-03-11

2. Sintered silicon nitride/nano-silicon carbide materials based on preceramic polymers and ceramic powder;Journal of the European Ceramic Society;2012-07

3. Nanosized SiCN-powders by polysilazane pyrolysis and thereof;Journal of the European Ceramic Society;1998-01

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