On Fatigue Behavior of Cold Spray Coating

Abstract

ABSTRACTCold spray is a novel and promising technology to obtain surface coating. Notwithstanding the several technological advantages with respect to other processes, its diffusion is somewhat limited because of the limited knowledge on the mechanical properties of the cold sprayed materials and in particular, the fatigue behavior. Moreover, the existing data concerning fatigue behavior of coated specimens are controversial and different material system shows different behaviors. The aim of this study is to distinguish the involved parameters and their effect on fatigue behavior of cold sprayed systems. A critical discussion on four important parameters i.e. interface quality, material properties, deposition parameters and residual stress is given. The influential parameters are consolidated in one formula, which can predict the fatigue limit of cold spray system as a function of residual stress, coating hardness and stress gradient in the specimen.