Comparison of Properties of Sintered and Sintered Reaction-Bonded Silicon Nitride Fabricated by Microwave and Conventional Heating

Abstract

ABSTRACTA comparison of microwave and conventional processing of silicon nitride-based ceramics was performed to identify any differences between the two, such as improved fabrication parameters or increased mechanical properties. Two areas of thermal processing were examined: (1) sintered silicon nitride (SSN) and (2) sintered reaction-bonded silicon nitride (SRBSN). The SSN powder compacts showed improved densification and enhanced grain growth. SRBSN materials were fabricated in the microwave with a one-step process using cost-effective raw materials. The SRBSN materials had properties appropriate for structural applications. Observed increases in fracture toughness for the microwave processed SRBSN materials were attributable to enhanced elongated grain growth.