Structure of amorphous Fe–Cr–P alloys prepared by electrodeposition

Abstract

Iron-chromium-phosphorus (Fe–Cr–P) alloys were prepared by electrodeposition from an acidic citrate electrolyte using sodium hypophosphite as the source of phosphorus. These alloys form a passive oxide layer when exposed to air and are useful as protective coatings on steel. The current efficiency of the plating process reaches a maximum of 20% at a current density of 100 mA/cm2 where the alloy has 10% Cr and 19% P. X-ray diffraction patterns and TEM analysis show that the alloy is amorphous. TEM results also indicate that small oxide particles (5–20 nm) are dispersed in the amorphous structure. Besides Fe, Cr, and P, the alloys contain a low level of oxygen (4–7%) in the form of mixed iron and chromium oxides, as confirmed by AES analysis. When heated, the amorphous structure transforms into a mixture of Fe3P and Cr3P, along with α–Fe–Cr grains. This phase transformation occurs in the temperature range of 450–460 °C for alloys with 19% P.