Development of a new environmentally friendly and efficient centrifugal variable diameter metering device

Abstract

IntroductionThe design of the maize metering device involves centrifugal variable diameter pneumatic and cleaning mechanisms, aiming to enhance the performance and power efficiency of pneumatic maize metering devices. Leveraging the impact of changes in centrifugal diameter and the guidance and positioning of airflow, we optimize the hole insert, seeding plate, seed limit board, and integrated front shell. This optimization facilitates the adjustment of both the quantity and posture of seed filling. As a result, seeds can form a uniform flow within the annular cavity, reducing the wind pressure necessary for regular operation and decreasing power consumption.MethodsA quadratic regression orthogonal rotation combination experiment is conducted using a self-made experiment bench, considering ground speed, wind pressure, and seeding rate as the experiment factors. Furthermore, a comparative experiment involving a novel centrifugal variable-diameter type metering device.ResultsThe results indicate optimal seeding performance when the ground speed is 13.2 km/h, the wind pressure is 1.2 kPa, and the feeding rate is 25 seeds/s. Under these conditions, the quality of feed index reaches 95.20%, the multi-index is 3.87%, and the miss index is 0.93%. Findings reveal that the developed seed metering device achieved a quality of feed index exceeding 93.00% across varying speeds of 12~18 km/h, aligning with the production requirements. Moreover, the actual power consumption of Type B and C is about 85.00% and 98.00% lower than Type A, standing at only 32.90 W at 18 km/h. The COP of Type C is about 86 times and 12 times that of Type A and B, respectively, meeting the demands for efficient production of maize seed metering devices.DiscussionIn comparison to traditional design and structural parameter optimization methods for maize seed metering device, this study is helpful to the sustainable development of maize industry and reduce environmental pollution.