Granulation of nanocomposites based on glauconite and urea: binding materials and characterization of activated mineral fertilisers

Abstract

Relevance. Development of controlled release fertilisers and their granulation is at the forefront of agriculture and environment. With growing world population and increasing food demand, agriculture faces the challenge of efficient resource management and increased crop yields. In this environmentally friendly and easy to obtain and use fertilisers become a key element for sustainable development of agribusinesses. Aim. To study the complete cycle of creation of granular fertilisers based on new materials, including aggregation of mineral particles with different binding solutions and mechanochemical activation of initial mixtures of glauconite and urea. Potassium-containing clay mineral – glauconite of Karinskiy deposit (Russia) was used as a "container" material. Urea containing up to 46 wt % of nitrogen was used as an additive (nutrient) component for fertilisers. The following parameters were stable during mechanochemical preparation: mineral/urea ratio and abrasion type. Solutions with different nitrogen concentrations were used as binders during granulation. The methodology for investigating the characteristics of the resulting nanocomposites included particle size analysis, X-ray diffraction analysis, scanning electron microscopy, and FTIR spectrometer. Results. The advantages of different granulation options for mechanochemically activated composites were investigated. The authors have produced f full cycle of controlled-release granular fertiliser. The average nitrogen content in glauconite particles reaches 5.5 wt %. The granule size depends on the content of urea gel concentrate in the binder. The maximum strength and proportionality of granules are achieved, when using a binder consisting of 100% urea gel concentrate. Determination of the optimal content of gel concentrate in the binder used in granulation plays a key role in obtaining strong fertiliser granules.