Minor Loss Coefficient for Abrupt Section Changes in a Cylindrical Pipe Using a Numerical Approach

Abstract

Abrupt section changes are a classic problem in the study of flow in cylindrical ducts or pipes. For its analysis, there are a wide set of exiting data from previous studies, among which some authors stand out and will be mentioned. Those previous works have been used to obtain reliable results for the resolution of section changes along a pipe, either due to cross area increases or reductions on a 1D basis. It is also known that a numerical 2D axisymmetric simulation (CFD) could find a consistent result compared to experimental data in almost all fluid flow fields. The main novelty of the present study is the development of a simple numerical approach used to solve the minor loss calculation. Firstly, a theoretical analysis is developed, and then the results of the numerical simulations carried out on the behavior that affects the water and air flow rate in an abrupt section change, for both contraction and expansion problems, are presented. In both cases, the results are analyzed with different meshes (discretizations) and turbulence models. Finally, the obtained numerical results are compared with those in the technical literature. Also, a theoretical approach is shown in order to show a whole frame of the discussion. The core results are the loss coefficient evolution as a function of the section change both for the sudden contraction and the expansion of a pipe flow. As the results follow the existing experimental values, it is concluded that the developed model provides a feasible and quick design tool to analyze possible geometrical changes without the need for further experiments.