Mechanical and Chemical Resistance of UV Coating Systems Prepared under Industrial Conditions Using LED Radiation

Abstract

The furniture industry constantly strives to search for ecological and cost-effective solutions in the production of wood-based composites. It is anticipated that furniture with a honeycomb core and HDF-facing will gain market share. Understanding how specific technical and procedural factors on the finishing line affect the resistance of coatings on furniture elements made of honeycomb boards was the main goal of the study. With the use of a digital microscope, the roughness of two different types of HDF was tested. On the industrial UV LED+Hg finishing line, 198 different surface coating variations were produced by applying five or six layers of varnish applied, ranging from 3 to 30 g/m2 and hardening them with various surface power densities. On the basis of statistical tests, the influence of individual factors on abrasion, impact, and scratch resistance was determined. The nanointendence test of the coatings was used to measure the hardness and elasticity modulus. The coloring caused by coffee traces was checked using a colorimeter. The findings confirm the conception that LED+Hg lamp modules can replace mercury and gallium-doped mercury lamps.