Life Expectancy of Transformer Paper Insulation Retrofilled with Natural Ester in the Laboratory

Author:

Montero Andrés1ORCID,García Belén1ORCID,López Carlos1

Affiliation:

1. Electrical Engineering Department, Universidad Carlos III de Madrid, 28911 Leganés, Spain

Abstract

The use of alternative insulating liquids instead of mineral oil in transformers is spreading around the world due to their superior fire resistance. Furthermore, researchers have demonstrated that these oils increase the lifespan of the solid insulation of the transformers and, thus, the life expectancy of the equipment. Retrofilling of transformers with natural and synthetic esters allows companies to benefit from the properties of using these liquids without making an investment into new machinery. This paper investigated the ageing process of Kraft paper that was retrofilled with a natural ester in the laboratory. The Kraft paper samples were subjected to accelerated thermal ageing in an oven at 130 °C, and markers such as the degree of polymerisation and tensile strength were measured. The ageing tests comprised a first period, where the samples were immersed in mineral oil, followed by a replacement of the oil with a natural ester. As moisture is a determinant factor for paper ageing, two sets of samples with different moisture contents were tested. The results showed that the retrofilling of the transformers may slow down the degradation rate of the solid insulation despite the presence of remaining mineral oil adsorbed in the paper.

Funder

Spanish State Research Agency

European Union’s Horizon 2020 Research and Innovation Program

Publisher

MDPI AG

Subject

Polymers and Plastics,General Chemistry

Reference21 articles.

1. Cargill (2023, September 11). FR3® Fluid Retrofilling Power Class Transformers Guide. Available online: https://www.cargill.com/doc/1432076502266/r2040-retrofill-guide-power-tds.pdf.

2. (2023, September 11). MIDEL SAFETY INSIDE Retrofilling with MIDEL [Your Questions Answered]. Available online: https://www.specialtyengineering.net/wp-content/uploads/Retrofilling_with_MIDEL_your_questions_answered.pdf.

3. McShane, C., Corkran, J., Rapp, K., and Luksich, J. (2003, January 19–22). Aging of paper insulation retrofilled with natural ester dielectric fluid. Proceedings of the 2003 Annual Report Conference on Electrical Insulation and Dielectric Phenomena, Albuquerque, NM, USA.

4. Understanding the Ageing Performance of Alternative Dielectric Fluids;Salas;IEEE Access,2023

5. Studying the loss of life of natural-ester-filled transformer insulation: Impact of moisture on the ageing rate of paper;Garcia;IEEE Electr. Insul. Mag.,2017

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