Design and Kinematic Characteristic Analysis of a Spiral Robot for Oil and Gas Pipeline Inspections

Author:

Yan Hongwei1,Zhao Pengyang1,Xiao Canjun2,Zhang Dengxiao2,Jiao Shaoni3,Pan Haibing4,Wu Xi5

Affiliation:

1. School of Mechanical Engineering, North University of China, Taiyuan 030051, China

2. Shanxi Honganxiang Technology Company, Yuncheng 044000, China

3. College of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan 030024, China

4. Shanxi Coal Import and Export Group Science and Technology Research Institute Co., Ltd., Taiyuan 030032, China

5. Coal Mine Electromechanical Technology Institute, Shanxi Datong University, Datong 037003, China

Abstract

This study presents a spiral pipeline robot designed for detecting and preventing oil and gas pipeline leakages. A comprehensive analysis of factors such as spiral angle, normal force, pipe material, and operating attitude is conducted based on the robot’s mechanical model in a straight pipe. This in-depth investigation determines the optimal spiral angle, normal force, pipeline material, and operating attitude to enhance the robot’s motion stability and traction performance. Using virtual prototype technology, the robot’s traction performance is simulated under various working conditions, normal forces, and attitude angles within the pipeline. An experimental platform is established to verify the impact of deflection angle, normal force, and pipeline material on traction performance. The experimental results and simulation analysis mutually validate each other, providing a reliable reference for robot design and optimization. The spiral pipeline robot and its motion strategy proposed in this study possess both theoretical value and practical application prospects in the field of oil and gas pipeline inspection and maintenance.

Funder

Fundamental Research Program of Shanxi Province

scientific and technological cooperation and exchange in Shanxi Province

Shanxi Scholarship Council of China

North University of China Science and Technology

Wu Wenge

Dahua Xie

Publisher

MDPI AG

Subject

Control and Optimization,Control and Systems Engineering

Reference29 articles.

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2. Li, J., Huang, F., Tu, C., Tian, M., and Wang, X. (2022). Elastic Obstacle-Surmounting Pipeline-Climbing Robot with Composite Wheels. Machines, 10.

3. Construction of fluid-solid coupling model of flexible multibody system for pipeline robots driven by differential pressure;Teng;Nongye Gongcheng Xuebao/Trans. Chin. Soc. Agric. Eng.,2020

4. Yin, F. (2021, January 14–16). Inspection Robot for Submarine Pipeline Based on Machine Vision. Proceedings of the 2021 Asia-Pacific Conference on Image Processing, Electronics and Computers, IPEC 2021, Dalian, China.

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