New Technique to Repair Keyhole of 2195 Al-Li Alloy Friction Stir Welding Joints

Author:

Meng Xiangchen12ORCID,Chen Xi1ORCID,Han Zhulin1,Yuan Jingyu1,Xie Yuming12,Dong Jihong3,Xia Peiyun4,Huang Yongxian12ORCID

Affiliation:

1. State Key Laboratory of Precision Welding & Joining of Materials and Structures, Harbin Institute of Technology, Harbin 150001, China

2. Zhengzhou Research Institute, Harbin Institute of Technology, Zhengzhou 450046, China

3. AVIC Manufacturing Technology Institute, Beijing 100024, China

4. Shanghai Aerospace Equipment Manufacturer Co., Ltd., Shanghai 200245, China

Abstract

Aiming at the repairing of keyhole defects after friction stir welding of complex structures, a new method combined with tungsten inert gas welding (TIG) and friction stir processing (FSP) was proposed. The results showed that the pre-filling wire of TIG can completely fill the volumetric keyhole. FSP can refine the coarse grain area into equiaxial grains due to dynamic recrystallization, while some pore defects are eliminated. The interface bonding quality is high. The microhardness of the repairing zone with FSP is significantly stronger than that of the untreated parts. Compared to direct TIG repairing, the introduction of FSP transformed the fracture from brittle fracture to ductile fracture, and the tensile strength of the joint was increased by 131.7%, realizing the high-quality repairing of keyhole defects in 2195 Al-Li alloy.

Funder

Natural Science Foundation of Heilongjiang Province of China

Publisher

MDPI AG

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